Soap production lines
Alexandria Engineering Industries designs and manufactures complete, industrial-grade soap production lines for the manufacturing of toilet soap, laundry soap, medicated bars, and specialty soaps from a variety of fats and oils—including vegetable oils (palm, coconut, olive), tallow, and recycled cooking oils.
Core Production Methods Supported
- Saponification Process (Traditional or Neutralization-Based)
- Fatty Acid Neutralization (Modern Continuous Method)
- Rebatching / Melt-and-Pour (for premium or artisanal soaps)
Key Features
✅ Feedstock Flexibility: Works with palm oil, coconut oil, tallow, UCO, or blended fats
✅ High Purity Output: Glycerol recovery system (optional) for added revenue
✅ Hygienic Design: Stainless steel (SS304/316), CIP (Clean-in-Place) capability
✅ Full Automation: PLC + HMI control for dosing, temperature, moisture, and line speed
✅ Energy Efficient: Heat recovery from dryers and reactors
✅ Compliance Ready: Meets ISO 22716 (GMP for cosmetics), FDA, and EU regulations
Product Types Supported
- White toilet soap (high-lather, superfatted)
- Laundry soap bars (high alkalinity, low cost)
- Medicated/antibacterial soap (with triclosan, tea tree oil, etc.)
- Transparent glycerin soap (with sugar/alcohol)
- Liquid soap base (with modification)
Optional Add-Ons
- Glycerol refining unit (to produce 80–99% pure glycerin)
- Perfume & additive dosing system (precision metering)
- Automatic wrapping machine (flow pack or duplex wrap)
- Metal detection & weight checking for quality control