Pesticide production lines
Alexandria Engineering Industries designs and supplies fully automated, GMP-compliant pesticide production lines for the formulation of insecticides, herbicides, fungicides, and plant growth regulators in various commercial forms:
- Emulsifiable Concentrates (EC)
- Suspension Concentrates (SC)
- Water-Dispersible Granules (WDG)
- Wettable Powders (WP)
- Soluble Liquids (SL) and Microemulsions (ME)
Our systems handle both technical-grade active ingredients (AIs) and formulation additives with high precision, ensuring product efficacy, stability, and regulatory compliance—while prioritizing operator safety and environmental protection.
Key Features
✅ Hazard-Compliant Design:
- ATEX-certified for flammable solvents
- Explosion-proof electrical components
- Negative pressure containment zones
✅ Material Compatibility:
- SS316 or glass-lined reactors for corrosive chemicals
- PTFE/PFA seals and gaskets
✅ Full Automation:
- PLC + SCADA with recipe management
- Batch reporting and electronic batch records (EBR)
- Remote diagnostics
✅ Regulatory Ready:
- Compliant with FAO/WHO pesticide guidelines, EPA, EU BPR, and GHS labeling
- Supports ISO 9001, ISO 14001, and OHSAS 45001
✅ Flexible & Scalable:
- Pilot scale (50 L/batch) to industrial (5,000 L/batch)
- Quick changeover between formulations
Applications
- Agrochemical manufacturers
- Contract formulation facilities (CMOs)
- Government pesticide production units
- Biopesticide startups (with modified lines for natural extracts)